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Semi-automatic, compact and flexible side loading packer

Semi-automatic solution for side loading, modular, compact and flexible load. Designed for low per minute production speed.

With this generation of packers, the market needs in automating the end of line products whose regular forms are readily manageable at high production volumes are catered to.

The stack is made by lifting with side support, forming the different layers programmed with complete accuracy in terms of counting.

Cases should be placed manually on the front side waiting to be filled

Once the full cluster is obtained, the set of containers is conveyed to the inside of the case, leaving space for closing flaps and applying adhesive tape.

The BP-150 is a semi-automatic, modular, compact and flexible side packer, designed for low per minute production speed

PRODUCT INPUT:

Product feeding conveyor is 1000 mm long and 300 mm wide, with a working height of 910 mm. The feeder detects accumulation of containers, and sends a signal to stop the machine before any anomaly occurs.

STACKER:

Stacking of packages through a pneumatic lift, which builds up the levels on the tilting flap system with side guidance of the product, until the number of levels pre-set in the program is achieved.
The height of the containers in the entry position of the stacking should be 25 to 70 mm. For greater heights, the standard height of hatches should be amended.

SHAPE OF CASE:

The case is made manually. Once it is formed and sealed from beneath, the case is placed against the mouth and the trigger is actuated to set the arm case.

INSERTION OF THE CASE:

Combined introducer group using pneumatic pusher, which with the help of a guide of the case flaps installed thereto, ensure transfer process of set of product packs into the case.

CASE OUTLET:

Automatic case outlet with positioning thereof on the output roller.

MAN/MACHINE INTERFACE:

All security or system failure elements, such as accumulation of product on the store conveyor, doors or protections not closed, presence of case, malformed case, lack of air pressure, etc. are displayed on a display screen built into the operating panel for quick location. Being an open system, the staff has access to counters, timers, etc. without the need of specialized personnel, because of the simplicity of its use. All electrical machine command is centralized in a PLC, allowing versatility and speed or system changes.

CHARACTERISTICS

• For packing of rigid parallelepiped containers that can be combined with each other
• case packaging introducer, with automatic position control, ready for closing.
• Rapidly changes the mechanical format and stores them in a PLC.
• No introduction device in the absence of case
• Electrical and mechanical protections as per regulations
• Designed for low case production per minute
• Valid for RSC case
• Simplicity and adaptability to different sizes and/or formats

High capacity, compact and flexible side loading packer

Solution for side loading, modular, compact and flexible case packer. Designed for high per minute case production, all in a single monoblockk.

The FL-4 is a side loading, modular, compact and flexible packer, designed for high per minute case production, all in a single monoblockk

With this generation of packers, the market needs in automating the end of line products whose regular forms are readily manageable at high production volumes are catered to.

Unit for side loading case packer with high speed case erector of four stations allows incorporation of any power system or stacking of containers according to the characteristics of the same.

A renewed highly accessible design for easy operation that supports a variety of possible configurations depending on the type of product specifications and the required production speed.

High performance equipment to work with high standards and excellent production efficiency

An accessible and user-friendly design, plan for the grouping of containers, forming, filling and closing of cases in a single compact unit.

Lifting or lowering carriers are available for the rigid or flexible packing of cases and specific power systems for packaging cannot be combined with each other.

Ergonomic case store and large capacity

The machine incorporates a forced opening of the cases to ensure the correct position at the filling station and transfer to the sealing station.

Closing of cases may be effected by adhesive tape, hot glue application or combination of both systems.

CASE MAGAZINE:

Horizontal case magazine with motorized arm thereof. store length 1000 mm. As the cases are removed from the system, a case presence detector causes the progress of the tape ensuring that the product is always ready for removal. When the store is empty (or there are an insufficient number of cases for smooth operation), the machine is stopped and a visual signal warns the operator of the lack of cases. Optionally you can install an additional detection of the minimum number of cases that must always be present at the store so that the operator can reload before a machine stop.

SHAPE OF CASE:

Extraction of folded cartons using suction cups installed on a semicircular pneumatic arm Forced opening of the case by a suction cup system and a mechanism for side squaring with presence and formation detection of the case.

DRAGGING OF THE CASE:

Transporting pre-opened case to the packaging station through a system of drag chains.

INSERTION OF THE CASE:

Combined introducer group using pneumatic pusher, which with the help of a guide of the case flaps installed thereto, ensure transfer process of set of product packs into the case.

PRODUCTION:

The formation unit and closing of cases can reach an output of up to 25 cases/minute and the capacity will depend on the product and the group task to perform.

MAN/MACHINE INTERFACE:

All security or system failure elements, such as accumulation of product on the store conveyor, poorly sealed doors or protections, presence of case, malformed case, lack of air pressure, etc are displayed on a touchscreen built into the control panel for quick location. The touch screen performs the function of man/machine interface, helping to quickly solve any problems which may have occurred in machine because of two utilities: Editing of error messages. Fault location. Being an open system, the staff has access to counters, timers, etc. Without the need of specialized personnel, because of the simplicity of its use. The system offers the possibility of giving a complete history of the state of the machine: Number of cycles. Number of cases. Number of case failures. Number of introduction failures. Hours of machine running. All electrical machine command is centralized in a PLC, allowing versatility and speed or system changes.

CHARACTERISTICS

• 4 loading stations: 2 for forming, filling and closing of cases
• Occupies small amount of space
• Rapidly changes the mechanical format and stores them in a PLC.
• No introduction device in the absence of case
• Electrical and mechanical protections as per regulations
• Designed for high per minute case production
• Valid for RSC case
• Reaches an output of up to 25 cases/minute